Case Study: Spray Coating Line, Kenya
Summary
A spray coating production line with accessories, about 3.5 tonnes, supplied to a manufacturer in Kenya and shipped from China in February 2026. The line was delivered complete with its accessories and spare parts in one shipment so the client could install and start it without sourcing parts separately, and it supports the client's local production in East Africa.
Project Background
MUSI supplied a spray coating production line with accessories to a manufacturer in Kenya, shipped from China in February 2026.
The Challenge
Manufacturers in East Africa building up local production need coating equipment that is robust, easy to maintain and supported from a distance, with spare parts on hand.
MUSI's Solution
MUSI supplied a complete spray coating line with its accessories in one shipment, so the client could install and start the line without sourcing parts separately.

Equipment Scope
- Spray coating equipment
- Conveying
- Drying / curing
- Accessories and spare parts
Results
The line was shipped to Kenya in February 2026, supporting the client’s local production.
Selection logic: why this configuration
A complete line in one shipment with spare parts was chosen because a plant in East Africa cannot wait for follow-up consignments; everything needed to install and run the line, including wear items, travelled together. The equipment was specified for robustness and remote support rather than for maximum automation.
Scope of supply and key components
| Item | Specification | Notes |
|---|---|---|
| Spray coating equipment | ||
| Conveying | ||
| Drying / curing | ||
| Accessories and spare parts | Shipped with the line |
Key components
Key components are available from international brands, configurable per customer specification, so that spare parts can be sourced locally over the life of the line. Brand names below are the usual options for this type of equipment; the brands actually fitted are fixed in the contract specification.
| Component | Brands available on request |
|---|---|
| Automatic liquid guns, pumps and 2K proportioners | Graco ProMix 2KS, Sames Airmix, WAGNER AirCoat, Nordson, Binks (Carlisle Fluid Technologies) |
| Automatic powder guns and powder feed | Gema OptiGun, Nordson Encore, WAGNER PEA-X1, Sames (formerly SAMES KREMLIN) |
| PLC and HMI | Siemens SIMATIC S7-1500, Mitsubishi Electric MELSEC iQ-R, Schneider Electric Modicon, OMRON NX, Rockwell Automation Allen-Bradley |
| Variable-frequency drives | ABB ACS580, Siemens SINAMICS G120, Danfoss VLT, Schneider Electric Altivar, Yaskawa, Mitsubishi Electric |
| Conveyor gear motors | SEW-EURODRIVE, NORD DRIVESYSTEMS, Bonfiglioli, Siemens, Sumitomo Drive Technologies |
| Booth ceiling and intake filter media | Freudenberg Viledon, AAF SureStop, Camfil, MANN+HUMMEL |
| Compressed air for powder feed and instruments | Atlas Copco GA, Ingersoll Rand RS, KAESER ASD, Sullair |
Not included in the scope of supply
- Civil works, foundations and pits
- Building services up to the battery limit: power supply, gas, compressed air, water and drainage
- Local permits, emission approvals and third-party inspections
- Paint or powder supply, unless stated in the contract
- Installation labour and site utilities at the plant in Kenya
Services included with every line: engineering design, manufacturing, shipping documentation, installation supervision, commissioning, operator training, warranty and spare parts.
Typical programme
The durations below are typical for equipment of this class and are given for planning; they are not the recorded schedule of this project. A complete line usually runs 90–180 days from contract to acceptance, a single unit 30–60 days.
| Stage | Typical duration | What happens |
|---|---|---|
| Site survey and workpiece review | 5–10 days | Remote review of drawings and photos, or an engineer visit |
| Layout and detail design | 15–30 days | Layout drawing, utilities list and specification sign-off |
| Manufacturing | 45–90 days | Booths, ovens, conveyor, pretreatment and controls built and pre-assembled at the works |
| Shipping | 20–45 days | Sea freight; equipment shipped in sections for on-site assembly |
| Installation | 15–40 days | MUSI supervision with the client's installation crew or MUSI crew |
| Commissioning, training and acceptance | 7–15 days | Trial runs on the client's parts, operator training, acceptance record |
Applicability and limits
The line is sized for the client's parts and volume; details of the workpieces are not published at the client's request. Shipment date is from the shipping records.
Results shown in this case study reflect the stated operating conditions and should not be interpreted as guaranteed performance under different feed, production, environmental, or site conditions.
After-sales and spare parts
Warranty on a MUSI coating line runs from acceptance: 12 months on the complete line excluding consumables, 36 months on critical components such as motors, drives and the PLC, and 60 months on structural parts such as steel structure, ducting and oven bodies. Failures within warranty, excluding misuse, are repaired free of charge.
Support starts remotely: the service line is staffed around the clock, a preliminary diagnosis with recommendations is given within 2 hours, and where a site visit is needed an engineer reaches any major city within 72 hours. A spare-parts inventory is held at the Changzhou headquarters with same-day shipping, and customers can keep a dedicated parts stock at MUSI for emergencies. Details are on the after-sales service page.
FAQ
How is a coating line supported in East Africa? Remotely first: diagnosis within 2 hours by phone or WhatsApp, spare parts shipped from Changzhou, and an engineer visit where needed.
Why ship spare parts with the line? So wear items are on site from day one and the line is not stopped waiting for a consignment.
What was delivered? A spray coating line with accessories and spare parts, about 3.5 tonnes, in February 2026.
Can the line be expanded later? Yes; conveying, booths and drying can be extended once the client's volume grows.
What information is needed for a similar line? Workpiece photos and dimensions, required output, number of colours and available floor space; see the next-step section below.
Next step: a configuration proposal for a similar line
If your parts, volumes or plant conditions are close to this project, MUSI can return a line configuration and layout proposal. To prepare it we need four things:
- Photos and dimensions of the workpieces, with weight and material
- Required output (pieces per hour or per day, and shifts)
- Number of colours and how often colour changes are needed
- Available floor space and ceiling height, with the utilities on site
Message us on WhatsApp with these details, or use the quotation form.
Published 2026-09-26 · Updated 2026-09-30 · Last technical review: 2026-09-30
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Provided by Lin Cong, Technical Director, MUSI Technology