AIRLESS SPRAY SYSTEM
Airless High-Pressure Spray
High-pressure pumps (piston or diaphragm) pressurize paint to 100-300 bar for atomization through the nozzle — high efficiency, thick film build.
Best for high-build coatings, construction machinery, marine steel
Technical Specifications
The table below shows standard specifications. For custom requirements (non-standard size, specific heating method, robot integration, etc.), please contact MUSI engineers to confirm.
| Pump pressure | 200-300 bar (max 350 bar) |
|---|---|
| Material flow rate | 4-12 L/min |
| Tip orifice | 0.013-0.035 inch |
| Hose length | 7.5-30 m (standard) |
| Material compatibility | Solvent-based, epoxy, polyurethane, anti-corrosion |
| Transfer efficiency | ≥65% (no atomizing air) |
| Driving method | Pneumatic or electric driven |
Product Features
- Application-Specific Design — optimized for high-build airless spraying for marine, structural steel, and anti-corrosion coatings, avoiding mismatched capacity or wrong sizing.
- Stable Operation — core components from imported or top-tier domestic brands (Siemens PLC, ABB drives, SEW motors). 100% factory testing pre-shipment.
- Energy & Environment — heat recovery, VFD drives, and intelligent shutdown deliver 20%-30% energy savings versus conventional equipment.
- Easy to Operate & Maintain — user-friendly HMI, standardized fault codes, and routine maintenance manageable by your in-house technicians.
- Line Integration — seamlessly integrates with MUSI's pretreatment, curing, and environmental equipment for a complete production line.
Application References
This product has performed excellently in MUSI's customer installations. Selected references include:
- Vietnam — Tier-1 automotive parts supplier: 600,000 pcs/year coating line, 4+ years stable operation with no major faults
- UAE — Aluminum profile manufacturer: Replaced imported equipment, reduced energy use by 28%, saving ~$85K USD per year
- Mexico — Hardware exporter: Two-shift operation, daily output up from 5,000 to 12,000 pcs, 99.5%+ film quality pass rate
More references in our Case Studies section.
Service & Warranty
- Solution Design — free CAD line layout, process flow, and equipment list
- Warranty — 12 months full machine, 36 months on critical components
- Installation & Commissioning — engineers travel to your site for installation through production launch
- Operator Training — 3-5 days of free training for operators and maintenance technicians
- Response Time — 24-hour phone response, 72-hour on-site arrival (international)
Frequently Asked Questions
QWhat is the standard delivery lead time?
Standard models ship within 45 days from contract signing and down payment. Custom projects 60-75 days. Specifics confirmed in contract.
QHow do I choose between gas and electric heating?
Where natural gas is reliably available at competitive cost, gas heating typically reduces operating costs by 35%-50% compared to electric heating for continuous operation. Electric heating's advantages: zero local emissions, easy maintenance, lower upfront cost. The choice depends on your local energy prices and emission requirements.
QCan I visit MUSI's factory to see this equipment?
Absolutely. International visitors are warmly welcome at our Changzhou factory. We can show in-process equipment and videos of running customer installations. Book at least 1 day in advance — we provide pickup and engineer-led tours.